Custom packaging

Technical information

Minimum turnaround time:
within 10 business days

 

Dimensions:

  • Maximum sheet size: up to approx. 1600 × 2800 mm
  • The ability to produce any dimensional configuration

 

Print

  • Flexographic printing for 4 colors
  • The possibility of printing logistics, branding, and informational signs

 

Types of corrugated cardboard:

  • Say: E, B, C, EB, BC, EE, Q, QC
  • 3- and 5-layer cardboard
  • Weight: 296 – 1050 g/m²

 

Additional information:

  • Production in accordance with FEFCO standards (e.g., 427, 713, 422, 451, etc.)
  • Personalization options and additional functionalities
  • Multi-point bonding option, individual projects
  • The possibility of making windows, handles, and custom cutouts in die-cut boxes

Why choose TEK-PAK

Distinguishing features

Custom-shaped packaging stands out from standard cartons primarily due to its product-specific fit – the shape, dimensions, and closure method are designed for a particular application.
We price each die-cut box individually, taking into account the design, type of cardboard, dimensions, quantity, and potential print. This category includes both classic die-cut boxes with a window or handle, as well as larger die-cut cartons designed for specific product dimensions and weight.

 

Shape and dimension customization
Double walls – higher strength
The necessity of producing dies
Flexographic printing for up to 4 colors
Assembly without adhesive tape
Packaging with any dimensional configuration

S

Package width

D

Package length

W

Folded height

Simple construction. Maximum functionality.

A custom-shaped folding carton is a type of die-cut cardboard box. Its production requires a die-cutter, which precisely shapes the box to fit its contents. This minimizes empty space inside, offering significantly better product protection than standard boxes. Specially designed flaps and wings interlock, allowing for efficient assembly of the box without the need for adhesive tape. This solution is appreciated by both end consumers and environmentally conscious companies, as fewer additional materials mean a smaller environmental footprint.

We produce custom-shaped cardboard boxes in self-assembly, multi-point glued, and automatic bottom versions. Each project is carried out according to the FEFCO standard, which guarantees repeatability and compatibility with automatic packaging lines.

Application die-cut packaging

Fasonowe boxes are suitable for situations where standard slitted boxes won't suffice—for irregular shapes, large formats, or when product presentation is key. They are the first choice for e-commerce companies that care about aesthetic and custom-fit packaging.

Thanks to the possibility of production using rotary dies, die-cut boxes are also used for packaging oversized items: doors, windows, furniture, or industrial components. In online stores, die-cut boxes with a window allow the customer to see the product even before unpacking, which can be an important part of the shopping experience.

Before you ask

We've gathered answers to the questions that most often come up at the beginning of our collaboration. If something is missing here, let's talk.

What is the difference between a custom-shaped carton and a regular slotted carton?

The flap box has a standard rectangular shape and folds along creasing lines—it does not require a die-cutter. The die-cut box is produced using a die-cutter, which allows it to be given any shape, add windows, asymmetric closures, or special flaps. This is a solution for products that require a precise box fit. This type of construction works well for both small die-cut boxes and large die-cut cartons for oversized products.

Do folding cartons require tape for assembly?

No – a correctly designed folding box is assembled by interlocking flaps and wings, without the need for adhesive tape. For multi-point glued or automatic bottom versions, the box is ready even faster – it only takes one motion to open it for use.

What is the minimum order quantity for custom packaging?

Minimum order quantities are set individually – they depend on the packaging design, the type of die-cutter, and the chosen type of cardboard. Contact us, and we will advise on the optimal solution for your production scale.

Can I order custom-shaped packaging with printing?

Yes. We offer flexographic printing up to 4 colors directly on corrugated board. The print can include logos, logistic symbols, product information, and branding elements. This is a cost-effective form of advertisement at every stage of the supply chain. We produce prints on die-cut boxes and die-cut cartons using the same technology as in other types of packaging, maintaining full brand image consistency.

How long does it take to process an order?

The minimum turnaround time is up to 10 business days. For new projects that require the creation of a cutting die, the turnaround time may be longer—we will inform you of this during the quoting process.

Send your inquiry

Start your packaging design

After submitting the form, our consultant will contact you within 24 hours to prepare preliminary guidelines and a schedule.

or contact us directly