Automatic bottom boxes

Technical information

Minimum turnaround time:
within 10 business days

 

Dimensions:

  • Maximum sheet size: up to approx. 1700 × 1400 mm
  • Minimum dimensions 410 x 150 mm

 

Print

  • Flexographic printing for 4 colors
  • The possibility of printing logistics, branding, and informational signs
  • Optional high-quality printing for display packaging

 

Types of corrugated cardboard:

  • Waves: E, B, C, EB
  • 3- and 5-layer cardboard
  • Weight: 296 – 700 g/m²

 

Additional information:

  • Production according to the FEFCO catalog (e.g., 700 and variants)
  • Custom patterns tailored to the product

Why choose TEK-PAK

Distinguishing features

Boxes with self-closing bottoms stand out primarily for how quickly they can be assembled. The bottom closes on its own with just a light press, without the need for adhesive tape or manually forming the base. This packaging is designed with efficiency in mind.
Each automatic bottom box is priced individually, taking into account dimensions, type of cardboard, quantity, and optional flexographic printing.

Reinforced bottom with higher pressure resistance
A wide range of sizes available upon request
The necessity of producing dies
Customization and Flexographic Printing
Bottom assembly in 3–5 seconds
Any size configuration

S

Package width

D

Package length

W

Folded height

One stroke.The box is ready for packing.

A box with an automatic bottom is a corrugated cardboard package equipped with a special folding mechanism. The bottom is factory-glued in such a way that when the box is unfolded, it automatically takes on the correct shape under pressure. No tape, staples, or other auxiliary materials are needed, and the entire process takes just 3 to 5 seconds.

This translates directly into packaging efficiency: over 700 cartons of this type can be assembled in a single hour of work. Compared to traditional packaging that requires manual forming and securing of the bottom, the time savings can reach as much as 50%. For companies handling thousands of shipments per month, this means a measurable reduction in labor costs.

The automatically folded bottom also ensures greater structural stability. Boxes with an automatic bottom are approximately 15% more resistant to vertical pressure compared to traditionally folded boxes, which translates to greater safety for the contents during transport and storage.

Application boxes with automatic bottoms

Packaging with an automatic bottom (FEFCO 700 and variants) is used wherever packaging speed and the safety of the contents are critical. It is used by both small online stores and large logistics centers that handle thousands of shipments a day.

By eliminating the need for adhesive tape when sealing the bottom, these cartons are also well-suited for environments committed to reducing packaging waste. Made from 100% recyclable materials, they align with the environmental policies of companies that are conscious of their carbon footprint.

Before you ask

We've gathered answers to the questions that most often come up at the beginning of our collaboration. If something is missing here, let's talk.

What is a box with an automatic bottom, and how does it work?

A box with an automatic bottom is a corrugated cardboard package in which the bottom is factory-glued in such a way that it folds into place on its own when pressure is applied. Simply unfold the box and press lightly on the sides, and a stable base forms automatically within a few seconds. No adhesive tape or other materials are required to form the bottom.

Are boxes with self-folding bottoms more durable than regular boxes?

Yes. An automatically folded bottom creates a more compact and stable base structure than a manually folded bottom. Strength tests indicate approximately 15% higher resistance to vertical pressure compared to traditional packaging, which directly translates to product safety during transport and stacking in the warehouse.

Is a die-cutting tool required to produce boxes with automatic bottoms?

Yes. Due to the more complex design of the bottom, cartons with an automatic bottom require a custom die cut tailored to the dimensions and type of closure. The cost of the die cut is a one-time expense and is spread over the entire production run.

Can cardboard boxes with automatic bottoms be ordered with printing?

Yes. We offer flexographic printing in up to 4 colors on corrugated cardboard. The print can include a logo, brand colors, and product and logistics information. Custom packaging with a self-closing bottom and printing is a convenient combination of packaging functionality and visual brand communication.

How do I order custom-sized boxes with self-folding bottoms?

We manufacture packaging in sizes ranging from 410 × 150 mm to a sheet size of approximately 1700 × 1400 mm. We determine the dimensions on a case-by-case basis during the quoting process, tailoring them to the product and the customer’s logistics requirements. Simply send us an inquiry specifying the approximate dimensions and the planned print run.

Are packages with automatic bottoms recyclable?

Yes. TEK-PAK automatic-bottom cartons are made from 100% using recyclable materials. Eliminating the need for adhesive tape when forming the bottom further simplifies waste sorting for the recipient and aligns with sustainable packaging standards.

Send your inquiry

Start your packaging design

After submitting the form, our consultant will contact you within 24 hours to prepare preliminary guidelines and a schedule.

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